Fully-Auto Two-Core Round Wire Insert Crimping Machine

  • All-in-one automatic: wire cutting, stripping, auto-positioning and terminal crimping in one machine, replacing 4–5 manual workers.
  • Universal terminal compatibility: works with all standard two-pin insert terminals; both two-core round wire and flat wire can be run on the same machine.
  • Vibratory bowl feeding: auto-feeds terminals, eliminating manual placement and reducing injury risk.
  • High precision: accurate cut & strip lengths, solid crimps — no damaged wires, exposed conductors or loose terminals.
  • Simple operation: only wire loading required; output up to 2,000 PCS/hour.

Description

The SD-2500S is a fully automatic two-core round wire insert terminal crimping machine developed and manufactured by Senjia Machinery. It completes wire cutting, stripping, auto-positioning and terminal crimping automatically — replacing 4–5 manual operators on a traditional line.

Designed around human operation habits for safer, more energy-efficient production. High-precision components are sourced from international brands to extend equipment life. The machine is compatible with all standard two-pin insert terminals and handles both two-core round wire and flat wire.

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  SpecificationDetail
Power SupplyAC 220V / 50Hz
Machine FunctionsWire cutting, wire stripping, automatic positioning, terminal crimping
Applicable WireH03VVH-F 2-core round wire, H03RR-F 2-core round wire, H03RN-F 2-core round wire, H05VV-F 2-core round wire, H05RR-F 2-core round wire, H05RN-F 2-core round wire
 
Recommended wire cross-section: 0.75mm² – 1.0mm²
Processing Speed1800 – 2000 pcs/hour
Air Pressure0.5 – 0.8 MPa
Stripping Length20mm – 25mm (customizable per customer requirements)
Machine Dimensions (L×W×H)1340mm × 810mm × 1530mm
Machine Weight545 kg
CN Standard Two--Pn Insert
VDE / EU Two-Pin Insert
Plug Pin Insert /Terminal Insert

Solution Case

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Industry: New‑energy high‑voltage harnesses, vehicle charging guns, automotive connectors, ICE‑vehicle low‑voltage harness manufacturers. Industry Pain Points:Automotive connectors and charging guns demand strict dimensional tolerance, stable...
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Industry: New‑energy high‑voltage harnesses, battery‑pack wiring, automotive sensor harnesses, charging‑gun assemblies, vehicle low‑voltage signal‑cable manufacturers. Industry Pain Points:Automotive harness manufacturing contains many manual‑intensive steps including...
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Industry: Charging‑gun injection‑molding plants, new‑energy cable extrusion workshops, automotive connector factories, automotive‑harness plants generating large volumes of TPU / TPE / PP sprues and trim...
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Industry: Manufacturers of new‑energy high‑voltage harnesses, chassis wiring, engine‑compartment wiring, interior low‑voltage signal cables and charging‑gun jackets. Industry Pain Points:Automotive cables work under harsh conditions...

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